What is Ingress Progression?
What happens if your foot switch fails right when you need it most? Whether you’re dealing with dust on a factory floor or splashes in a medical setting, the equipment you count on needs to be tough and sealed. That’s where something called an IP rating comes in. Short for Ingress Protection, it tells you how well a product’s outer casing stands up against things like dust, dirt, and water. For foot switches, this isn’t just a nice-to-have; it can be the difference between a smooth operation and a breakdown that slows everything down. Developed by the International Electrotechnical Commission (IEC) under standard EN 60529, the IP system gives you a clear, reliable way to know if your equipment is ready for real-world conditions.
How to Read an IP Rating
An IP rating always starts with the letters “IP,” followed by two (and sometimes three) characters. Each character tells you something specific:
- The first character shows how well the product is protected against solid objects like dust or dirt. The scale runs from 0 (no protection) to 6 (completely dust-tight).
- The second character shows how well the product is protected against liquids, ranging from 0 (no protection) to 9K (resistant to high-pressure, high-temperature water jets).
Sometimes you’ll see an “X” in place of one of the digits for example, IPX4 or IP6X:
- If the first character is X, it means the product wasn’t tested for protection against dust.
- If the second character is X, it means it wasn’t tested for liquid protection.
The “X” doesn’t mean it has no protection; it just means it wasn’t part of the testing
Real-World Example: IP56 Rating
Here’s a quick example: If something has an IP56 rating, it means it’s completely dust-proof and is protected against water jets. An example of where you would be able to find a switch with this type of IP rating is on a factory floor where machinery might be washed down with hoses. (Show an image of switch 535-SWHO)
Common IP Ratings You Might See
Here are a few IP ratings you’ll probably come across when shopping for equipment:
- IP20 – Protected against a solid object greater than 12.5mm.
- IP41 – Protected against solid objects larger than 1mm and vertically falling drops of water.
- IP43 – Protected against solid objects larger than 1mm and against sprays 60° from the vertical.
- IP56 – Dust-tight and protected against water jets.
- IP66 – Dust-tight and protected against powerful water jets.
- IP68 – Dust-tight and protected against continuous immersion under pressure.
Each rating helps you quickly figure out what kind of environments the equipment is built for, whether it’s just occasional splashes or full washdowns.
Why IP Ratings Matter for Foot Switches
Understanding IP ratings is key when choosing equipment for tough environments like hospitals, factories, or labs. Foot switches sit directly on the floor, where they’re exposed to dust, debris, cleaning fluids, or even water from wet shoes whether it’s from rain, snow, or freshly mopped floors. Without proper protection, that exposure increases the risk of shorts, breakdowns, and early failure.
How to Pick the Right IP Rating for Your Workspace
Choosing an IP rating depends on the kind of environment your equipment will face day in and day out. Here’s a general guide to help point you in the right direction:
- Medical settings (like surgical rooms): Higher ratings like IP66 or above may be beneficial when equipment is near frequent rinsing or fluid exposure.
- Factory floors or industrial spaces: If liquids are present or washdowns occur, something like IP65 or IP67 might be helpful. For dry environments, though, a lower rating like IP20 may be completely sufficient.
- Laboratories: Depending on the processes, something in the range of IP54 to IP66 can offer protection from light splashes or airborne particles.
- Outdoor use: If equipment could face rain, snow, or standing water, IP67 or higher is often considered a safer choice.
Choosing the right rating for your environment can help reduce downtime, minimize maintenance needs, and extend the life of your equipment—but it’s always best to match the rating to the actual conditions.
Where to Learn More
Taking a few minutes to understand what an IP rating means can really help you make smarter choices when picking out the right equipment for your workspace. If you want to learn more, visit linemaster.com and check out our product categories. You’ll find our IP chart there; it’s a great tool to help you figure out exactly what level of protection you might need.
